Electrolyzer specifications by design

The HyGGe™ 100A electrolyzer delivers scalable, high-purity hydrogen production, making it a standout solution for industrial and emerging markets. Its advanced design ensures consistent performance across diverse sectors, from food and glass production to semiconductor manufacturing, while also excelling in renewable energy and mobility applications. Let us explain its versatility in more detail.
Our new HyGGe™ 100A electrolyzer is a scalable solution for hydrogen production in both industrial and emerging markets. Its ability to serve diverse sectors and applications sets it apart as a unique and flexible solution for high-purity hydrogen generation. The electrolyzer specifications of the HyGGe™ 100A showcase its cutting-edge engineering, designed to meet the varied demands of hydrogen applications. This blog zooms in on:
  • the versatility of the HyGGe™ 100A water electrolyzer;
  • how electrolyzer specifications relate to industrial applications.
We welcome your feedback and questions about the specifications of water electrolyzers in the comments section below.

A single solution for multiple markets

Hydrogen production through electrolysis is a key technology for decarbonizing various industries, and the HyGGe™ 100A electrolyzer provides a high-purity, scalable solution suitable for numerous applications. Compared to traditional grey hydrogen, the electrolytic hydrogen produced by the HyGGe™ 100A offers superior purity, making it ideal for a wide range of industrial uses. This versatility arises from its precise engineering and robust electrolyzer specifications, which enable it to meet the stringent requirements of diverse sectors.

In addition to its industrial applications, the HyGGe™ 100A is ideally suited for emerging markets, including renewable energy projects and mobility applications, such as hydrogen-powered vehicles. Its capacity to serve such diverse sectors sets it apart as a flexible, reliable, and high-performance solution.

Meeting the demands of specialized industries

Many specialized sectors require a daily supply of hydrogen ranging from 50 kg to 1,000 kg, typically with strict purity and flow requirements. The HyGGe™ 100A delivers up to 100 Nm³ of 4.8-grade hydrogen per hour at 30 barg, making it an ideal solution for these users. The defined electrolyzer specifications ensure consistent performance, reliably meeting these precise demands.

In scenarios where higher hydrogen output is needed, multiple HyGGe™ 100A units can be installed to scale up production. This modular approach not only increases capacity but also adds redundancy, ensuring a reliable hydrogen supply for critical applications.

Whether used for industrial production or sensitive processes like hydrogenation in the food industry, our electrolyzers ensure hydrogen is delivered at the correct flow rate, purity, and pressure, effectively meeting the demands of these industries.

Industrial applications and electrolyzer specifications

Food industry: hydrogenation of edible oils

The food industry, particularly in the hydrogenation of edible oils, requires extremely pure hydrogen with minimal contaminants. The HyGGe™ 100A produces electrolytic hydrogen of sufficiently high purity, free from harmful contaminants, making it a reliable choice for such applications.

During the hydrogenation process, hydrogen molecules are introduced to break down double or triple bonds in hydrocarbons, resulting in molecule saturation and an increase in oil density. This is a critical application where hydrogen purity cannot be compromised.

Glass production

In flat glass production, the HyGGe™ 100A’s electrolyzer specifications ensure a consistent supply of pure hydrogen to maintain reducing environments and prevent oxidation. After the molten glass emerges from the oven, it is floated over a tin bath. To avoid oxidation -which can cause defects like pinholes in the glass- the environment is filled with pure hydrogen. If any oxygen enters the process, the hydrogen reacts with it immediately, preventing detrimental oxidation of the tin or glass.

With its extremely low oxygen content, the HyGGe™ 100A is an ideal solution for this demanding application.

Metallurgical processes

In metallurgy, heat treatments such as annealing and sintering require non-oxidizing environments to modify the mechanical and chemical properties of metals. Hydrogen plays a crucial role in preventing oxygen from interfering with these processes.

Backed by its stringent electrolyzer specifications, the purity of the electrolytic hydrogen produced by the HyGGe™ 100A makes it indispensable for such applications. Depending on the size of the installation, one to five units are typically sufficient to meet the hydrogen demands of metallurgical processes.

Electronics and semiconductor manufacturing

The electronics industry requires hydrogen of exceptional purity, up to 7.0-grade, for applications such as wafer production, integrated circuits (ICs), and solar panels.

Although the HyGGe™ 100A provides 4.8-grade hydrogen, it serves as an excellent foundation for further purification to meet the ultra-high purity requirements of semiconductor manufacturing. This makes the electrolyzer a valuable tool for producing clean hydrogen used in highly sensitive and precision-driven industries.

Chemical, petrochemical, and pharmaceutical applications

In the chemical, petrochemical, and pharmaceutical sectors, hydrogen is frequently used in various processes, from creating reducing environments to serving as a reagent in desulfurization.

The required quantity and purity of hydrogen vary depending on the specific process, but the HyGGe™ 100A consistently meets or exceeds these quality standards. Whether for catalytic reactions or chemical processing, the electrolyzer reliably delivers hydrogen that adheres to the high standards demanded by these industries.

Renewable energy integration

One of the major advantages of electrolyzers like the HyGGe™ 100A is their flexibility in adapting to fluctuating power supplies, making them ideal for use in renewable energy systems. 

While grid-scale hydrogen production requires larger electrolyzers, the HyGGe™ 100A is perfectly suited for distributed energy projects, such as smaller solar or wind farms. It efficiently meets the hydrogen production needs of these localized projects, facilitating the integration of renewable energy into the hydrogen economy.

Mobility: powering hydrogen fuel cell vehicles

Hydrogen fuel cell vehicles (FCEVs) require high-purity hydrogen that meets the SAE J2719 standard. The HyGGe™ 100A electrolyzer produces hydrogen with a purity that exceeds these requirements, delivering over 200 kg/day when operating 24/7.

In distributed hydrogen production models for Hydrogen Refueling Stations (HRS), one or more HyGGe™ 100A units can generate hydrogen on-site using locally sourced green electricity. This on-site production eliminates the need for road transportation of hydrogen, reducing both costs and carbon emissions.

Furthermore, the electrolyzer’s ability to deliver hydrogen at 30 barg helps minimize compression costs for further pressurization to typical HRS levels (500 bar or 1000 bar).

The HyGGe™ 100A is the epitome of versatility

The HyGGe™ 100A electrolyzer stands as a robust, scalable, and versatile solution designed to meet the diverse needs of various industries and applications.  Its advanced electrolyzer specifications ensure consistent performance and high-quality hydrogen production across sectors, from food and glass production to semiconductor manufacturing. Its applications also extend into renewable energy and mobility, establishing it as a key technology in the expanding hydrogen economy.

With its ability to adapt to fluctuating hydrogen demands while ensuring uncompromised purity and reliability, the HyGGe™ 100A is poised to drive the transition to cleaner, more sustainable energy solutions across various sectors.

Let us know what your thoughts and requirements are when it comes to electrolyzer specifications. Do not hesitate to share them in the comments below!

Do you have any questions, want to reach out, or want to work together?

Alternatively, please get in touch through sales@exionhydrogen.com or +32 14 91 99 19.

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International standards

✔️ ISO 22734-1: 2008 Hydrogen generators using water electrolysis process -Part 1: Industrial and commercial applications

✔️ IEC 60204-1:2005 Safety of machinery –electrical equipment of machines –part 1 general requirements

✔️ IEC 61439-1:2011 Low voltage switchgear and control gear assemblies –part 1: general rules

✔️ IEC 61439-2:2011 Low voltage switchgear and control gear assemblies –part 2: power switch gear and control gear assemblies

✔️ IEC 60634-5-52:2009 Selection and erection of electrical equipment –wiring systems

✔️ IEC 61000-6-2:2005 EMC Part 6.2 generic standards –immunity for industrial environments

✔️ IEC 61000-6-4:2006 EMC part 6.4 generic standards -emission standard for industrial environments

✔️ EN 50160: 2019 Voltage characteristics of electricity supplied by public electricity networks

✔️ ISO 12944-5:2018 Paints and varnishes. Corrosion protection of steel structures by protective paint systems Protective paint systems

✔️ ASME Boiler and Pressure Vessel Code section VIII Div 1-ASME B31.3 Process piping-Standard for maintenance ails & escape roads

European Directives

✔️ Machine Directive 2006/42/EC

✔️ Low Voltage Directive 2014/35/EU3

✔️ ATEX 2014/34/EU

✔️ Electromagnetic compatibility 2014/30/EU5

✔️ Pressure equipment Directive 2014/68/EU (PED)